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RTCA DO-160: A Comprehensive Guide to Environmental Testing Standards for Aerospace Equipment
What is RTCA DO-160?
RTCA DO-160, often referred to as simply “DO-160,” is a certification standard set forth by the

Key Considerations for Designing Injection-Molded Plastic Parts
Injection molding is crucial for producing high-quality plastic parts. Considerations such as material selection, uniform wall thickness, draft angles, gate

DO-160 Section 4: Temperature and Altitude Testing for Galley and Cabin Equipment
A practitioner’s look at DO-160 Section 4 for galley equipment: what it tests, a real documented oven overheat incident, the

DO-160 Section 5: Temperature Variation Testing for Galley and Cabin Equipment
DO-160 Section 5 tests how fast equipment can handle temperature change, not just the extremes. Here’s why that distinction causes

DO-160 Section 6: Humidity Testing for Galley and Cabin Equipment
DO-160 Section 6 humidity testing runs equipment through repeated heat and moisture cycles. Here’s what the categories require and why

DO-160 Section 7: Operational Shocks and Crash Safety for Galley Equipment
Section 7 covers two different things: everyday operational shocks and crash safety retention. For heavy galley equipment near evacuation paths,

DO-160 Section 8: Vibration Testing for Galley and Cabin Equipment
Vibration is one of the most category-dense sections in DO-160. Here’s the real structure, the category-mismatch trap, and why it

DO-160 Section 10: Waterproofness Testing for Galley and Cabin Equipment
Waterproofness is one of the highest-stakes sections for galley equipment, and a current Boeing 787 Airworthiness Directive shows exactly why

DO-160 Section 11: Fluids Susceptibility for Galley and Cabin Equipment
Fluids susceptibility may be the single most relevant DO-160 section for galley equipment, and a real Airworthiness Directive on a

DO-160 Section 12: Sand and Dust, and Why It Rarely Drives Galley Equipment Design
Sand and dust testing matters for externally exposed equipment. Here’s what it covers, the real-world erosion it guards against, and

DO-160 Section 13: Fungus Resistance for Galley and Cabin Equipment
Fungus resistance becomes a genuine consideration for equipment that runs warm and humid in service, which describes a lot of

DO-160 Section 14: Salt Fog Testing, and Where It Applies to Cabin Equipment
Salt fog testing is aimed at equipment exposed to corrosive atmospheres. Here’s what the categories require, how real the corrosion

DO-160 Section 15: Magnetic Effect Testing for Galley and Cabin Equipment
Magnetic effect testing exists to protect compass accuracy. Here’s what it covers and why modern galley equipment with motors and

DO-160 Section 17: Voltage Spike Testing for Galley and Cabin Equipment
Voltage spike testing verifies equipment survives transients on its power leads. A well-documented transient event shows what’s at stake, and

DO-160 Section 21: RF Emissions Testing for Galley and Cabin Equipment
As galley equipment gets more electronics-heavy, Section 21 RF emissions testing matters more than it used to. A real Boeing

DO-160 Section 22: Lightning Induced Transient Susceptibility for Galley and Cabin Equipment
Lightning doesn’t have to strike equipment directly to affect it. Section 22 covers transients induced into wiring from a strike

DO-160 Section 23: Lightning Direct Effects and Externally Mounted Galley System Hardware
Section 23 covers physical lightning strike attachment and damage. The galley insert itself is internal, but galley and lavatory water

DO-160 Section 24: Icing Testing, and Why It Rarely Applies to Galley Equipment
Icing testing targets externally mounted and non-temperature-controlled equipment. Here’s what it covers and why it’s usually a non-applicable determination for

DO-160 Section 25: Electrostatic Discharge Testing for Galley and Cabin Equipment
ESD testing matters most for equipment people actually touch during normal operation, which describes most modern galley equipment with control

DO-160 Section 26: Fire and Flammability Testing for Galley and Cabin Equipment
Fire and flammability is arguably the single most consequential DO-160 section for galley equipment, and a real, named AD on
